- Phone +91-97266-66123
- Email contact@sharmatechnocast.com
- Location Ahmedabad, Gujarat
FORGING MANUFACTURER
Forging @ STC
Welcome to Sharma Technocast's Forging Division, where cutting-edge engineering and high-performance metal forging come together to make solutions that are strong enough for industrial use. We specialize in making precision-forged parts that can handle tough conditions and demanding uses in the automotive, aerospace, heavy machinery, railway, and energy industries.
We can make things using closed-die, open-die, and roll forging, which means that our process makes sure that everything is the right size, has the right grain flow, and is strong. Our products are made to last and resist fatigue better than other materials. They range from engine crankshafts and suspension parts to aerospace-grade forgings.
With the help of expert metallurgists, modern forging presses, and strict quality control, STC makes forged parts that not only meet international standards but also make your systems last longer and work better. You can count on us for any custom part manufacturing that requires forging.
HEAVY-DUTY FORGING CAPABILITIES
At STC, we offer robust forging capabilities customized for heavy-duty applications across industries like construction, oil & gas, power, and railways. Our advanced infrastructure enables us to manufacture high-strength forged products ranging from 100 kg to 10,000 kg with exceptional dimensional precision and structural integrity.
Equipped with a powerful 10MT steam forging hammer, a 1250-ton press forging machine, and dedicated preheating and heat treatment furnaces, we ensure consistent metallurgical properties and mechanical strength in every forged component. Our plant is built to handle complex geometries, large sizes, and custom forging requirements while maintaining superior quality and performance.
PRECISION FORGING FACILITY
STC’s precision forging facility is equipped to deliver high-accuracy forged components with tight tolerances and superior surface finishes. We specialize in close-die forging, open-die forging, and custom forging solutions for sectors like automotive, aerospace, defense, and agriculture. Our infrastructure includes CNC-controlled hammers, hydraulic press forging systems, and dedicated die manufacturing units—allowing us to consistently manufacture precision metal parts that meet exacting technical specifications. Whether it's for gear blanks, axle shafts, or engine components, our forging setup ensures repeatability, cost-effectiveness, and excellent material flow.
PRECISE HEAT TREATMENT
At STC, we deliver superior mechanical performance through our in-house heat treatment process, utilizing three high-capacity heat treatment furnaces, ensuring your forged components meet the most demanding performance requirements across industries like automotive, aerospace, and heavy machinery. From normalizing and annealing to quenching and tempering, our processes are customized for metal forging applications to enhance structural integrity, wear resistance, and dimensional stability—ultimately optimizing downstream CNC machining operations.
ENHANCED MATERIAL PERFORMANCE
At STC, we optimize material strength and durability through precise heat treatment processes in three advanced, digitally controlled furnaces. By carefully managing temperature uniformity and soak time, we enhance mechanical properties such as hardness, ductility, impact resistance, and tensile strength across a wide range of forged steel, alloy, and ferrous components.
COMMITMENT TO QUALITY
At STC, our commitment to quality is embedded in every stage of the forging process. We ensure rigorous in-process testing, dimensional inspection, and non-destructive testing (NDT) using the latest CMMs, ultrasonic testers, and material analyzers. We continuously improve our quality control systems to exceed expectations across aerospace, automotive, and heavy engineering applications.
Types of Forging
At Sharma Technocast, we offer an extensive range of industrial forging services designed to meet diverse application needs.
Whether you require near-net shape forgings for the automotive sector or large open-die forged parts for heavy engineering, STC ensures precision, durability, and performance in every product we deliver.
Open Die Forging
Open die forging is a flexible and strong metal shaping process that transforms raw materials into precision-engineered components. Widely used across industries for producing large, custom shapes, this forging method enhances metal grain structure, improves mechanical properties, and ensures dimensional integrity. Ideal for low-volume production, aerospace applications, and heavy machinery components, open die forging offers superior strength and versatility.
Closed Die Forging
Closed die forging (also known as impression-die forging) is ideal for producing high-strength, high-precision components with complex geometries. Commonly used in the automotive, aerospace, and energy sectors, this method allows for tight tolerances, enhanced grain flow, and repeatable production of near-net-shape parts. It’s the preferred solution for applications requiring maximum strength and accuracy.
Roll Forging
Roll forging is a continuous forging process where metal billets are compressed between rotating rolls to produce uniform, durable shapes. This method is highly effective in forming shafts, tapered parts, and gear blanks. Roll forging enhances metal strength, reduces waste, and is suitable for high-volume production in sectors like railways, construction equipment, and automotive.
Material We Use
There are several available material grades with some of the following
At Sharma Technocast (STC), we work with a wide spectrum of industrial-grade materials to meet diverse application demands. Our forging capabilities include materials such as EN Series, AISI, LF, F-Series, SAE, IS Standards, and Hot Die Steel. We offer forged products in various shapes and profiles, including round bars, flat bars, and custom geometries, to support the automotive, aerospace, construction, and heavy engineering industries.
Our Previous Work!
STC has a proven record of completed projects from all industries and around the world, based on commitment to innovation, quality, and viable engineering solutions.
Testing Facility
We carry out all the tests required , such as chemical, physical, mechanical, gas analysis, inclusion rating, following the standards of the industry.
- Ultrasonic Testing Machine (Modsonic, Einstein II)
- Magnetic Particle Inspection (MPI)
- Testing Dye Penetrant (D.P.)
- Testing Kit Digital Hardness Tester (Blue Star)
- Impact Testing Machine (Blue Star)
- Wet Lab
- UTE machine 40 tonnes (Blue Star)
- Gas Analyzer
- Microstructure
- Spectro Analyzer
- Our annealing and normalizing furnace provides the precise thermal treatment that we need to meet standards in the industry and customer specifications.
- Through the processes of quenching and tempering, we can obtain material with the desired properties and strength.
Contact Us For More Info!
Through our strong digital infrastructure and Sharma Technocast out of Gujarat, India we have helped many companies automate their sourcing of custom parts.
Our commitment is to providing quality, precision parts with a focus on customer satisfaction and turnaround times. We want to expedite your movement from prototyping to product commercialisation.